Real footage from the G@S factory: cutting denim, the embroidery line, and tagging finished pieces

Full-service apparel factory · Since 1991

From the first thread… to a piece that carries your name.

Complete garment design and manufacturing — from raw fabric to finished product, under one roof.

01Our story

Experience that began in 1991, at work today in Egypt.

G@S started making garments in China in 1991 and opened its branch in Egypt in 2017. Today the factory brings design, production, finishing, quality control and packing under one roof: raw fabric comes in, finished product goes out — without ever leaving the building.

  1. 1991ChinaWhere the journey in garment making began.
  2. 2017EgyptThe factory opens its branch in Egypt.
  3. TodayOne complete factoryAn in-house design team, production lines and a large on-site showroom.
Workers preparing denim pieces at tables on the factory floor
Preparing denim pieces on the factory floor
A large sewing hall with workers at their machines
The sewing and assembly hall

02Capacity in numbers

Capacity measured week by week.

24,000

pieces a week

Factory production capacity

  • +5

    production lines

    More than five lines on site

  • ~650

    workers

    About 650 workers and technical staff

  • 60

    in quality control

    A dedicated product-quality team

  • 100%

    in-house

    From raw fabric to finished product

Figures as stated in the factory's company profile.

03Manufacturing services

One factory. Every stage.

We work with retailers, brand owners and distributors from the first idea to the packed piece — and every stage happens inside the factory.

  1. From idea to cut

    1. Design

      An in-house design team develops styles and prepares them for production.

      A factory team reviewing designs at a desk
      Reviewing designs with the factory team
    2. Pattern making

      Patterns, sizing and piece matching prepared before production.

      A worker measuring a stack of cut denim panels with a tape measure
      Measuring and matching cut panels
    3. Cutting

      Fabric layers cut precisely on dedicated cutting tables.

      Cutting layers of denim with a straight knife and a chain-mail glove
      Cutting denim layers with a straight knife
  2. Assembly

    1. Sewing & assembly

      Sewing lines that assemble each piece and finish its details.

      Close-up of a sewing-machine needle stitching denim
      Stitching on the sewing line
  3. Finishing & identity

    1. Washing

      Denim and garment washing for the colour and hand-feel you specify.

      Denim tumbling inside a yellow industrial machine
      Denim inside an industrial machine
    2. Embroidery

      Multi-head embroidery lines for logos and details.

      A line of multi-head embroidery machines working on denim panels
      The multi-head embroidery line
    3. Printing

      Designs and logos printed onto garments.

      Printing Done in-house
    4. Laser

      Laser finishing on denim for the effects you need.

      Light smoke rising during laser finishing of denim shorts
      Laser finishing on denim shorts
  4. Quality & delivery

    1. Quality control

      A 60-person quality team checks the product along the way.

      Hands checking a pair of jeans on a table
      Checking a piece before packing
    2. Packing

      A full packing department prepares finished goods for delivery.

      Yellow and black hang tags being attached to stacks of jeans
      Tagging and preparing for packing

04The journey of a piece

From first sketch to shipping carton.

The core route is fixed; treatments are chosen product by product.

  1. 01

    Design & fabric

    Idea, style and fabric choice.

  2. 02

    Pattern

    Accurate patterns and sizing.

  3. 03

    Cutting

    Layers cut to the pattern.

  4. 04

    Sewing & assembly

    The piece is assembled and finished.

  5. 05

    Quality control

    Checked before packing.

  6. 06

    Packing

    Finished goods, ready to ship.

Treatments as needed

Treatments, product by product

  • Washing
  • Embroidery
  • Printing
  • Laser

Added before or after sewing depending on the design — and not every piece needs all of them.

05Products

Rooted in denim — and well beyond it.

We make trousers, shorts, jackets, shirts, T-shirts and hoodies, with quality fabrics and a clean, durable finish.

  • Trousers & jeans
  • Shorts
  • Jackets
  • Shirts
  • T-shirts
  • Hoodies
A child wearing a grey jacket, black T-shirt and black trousers
Jacket, T-shirt and trousers — from the factory profile
Folded jeans with product tags
Jeans on the packing table
Finished denim shorts on the preparation table
Denim shorts after finishing

All photos were taken inside the factory or come from its company profile.

06Inside the factory & showroom

See the factory as it is.

Real footage from cutting, embroidery, sewing, washing and finishing — and a large showroom inside the factory you can visit.

The G@S factory film

The film starts muted — turn the sound on from the player controls.

The showroom aisle lined with racks of hanging jeans
Denim products hanging in the showroom under violet light

A large showroom inside the factory

See styles and products in person at the showroom. Get in touch to arrange your visit.

Arrange a visit on WhatsApp

07Quality & export

Checked before it's packed.

  • A 60-member quality teamSpecialists who monitor product quality.
  • A full packing departmentFinished goods are prepared and packed on site.
  • Quality fabrics and finishingSourced from the best materials on the market.
  • On-time deliveryDelivery within the agreed time.
A delivery van with the G@S logo on the street
A delivery van carrying the G@S name

Serving local and export markets

  • Local market
  • Arab countries
  • Middle East
  • Africa

The factory covers both local and international demand.

08Start an order

Let's make your next piece.

Tell us the product type and an approximate quantity, and we'll follow up with you on the details of a manufacturing quote.

Or reach us directly

+20 10 30090900

Phone & WhatsApp

Download the factory profileOriginal factory profile · PDF · 1.9 MB

Showroom visits by appointment — by phone or WhatsApp.

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